Highly Wear and Corrosion Resistant Components for the Pressure Washer Industry
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Highly Wear and Corrosion Resistant Components for the Pressure Washer Industry

Highly Wear and Corrosion Resistant Components for the Pressure Washer Industry

By AZoM.com Staff Writers

Topics Covered

Introduction
Accurate Flow and Spray Pattern
Diverse Nozzle Structure
Ceramic Discs and Ceramic Rotating Nozzles
Carbide Rotating Nozzles
Zirconia Rotating Nozzles
About Picoparts Ltd.

Introduction

In the pressure washer industry, cleaning machines and floor sweepers use hot or cold water at high pressure in addition to special cleaning chemicals. Cleaning dirty surfaces is the primary task of these high pressure cleaners such as spray guns. In these spray guns, different types of spray nozzles are used, ranging from flat spray nozzles made of brass or stainless steel to high pressure turbo rotating nozzles made of tungsten carbide or ceramics.

The floor sweepers use ceramic components in their rotation axis to handle hard materials and achieve a longer service life. High wear and corrosion resistance is necessary for the rotating tungsten carbide and ceramic components used in these machines. Maintaining a constant and accurate flow rate is the key requirement for the rotating nozzles or turbo nozzles.

Accurate Flow and Spray Pattern

PicoParts has been serving the pressure washer industry since its inception, providing tungsten carbide and ceramic components for professional floor sweepers and cleaning machines.PicoParts uses ceramics and a combination of tungsten carbide and nickel binder to fabricate seats and rotating nozzles with corrosion resistance. Rotating nozzles from PicoParts ensure an accurate flow as per the specifications of the customers without the requirement for additional honing operations. PicoParts tests each batch of rotating nozzles at its laboratory for sealing, flow rate and accurate spray pattern before shipment.

Diverse Nozzle Structure

PicoParts is equipped to fabricate a range of rotating nozzle structures for the outer and inner rotating nozzle dimensions, thereby enabling customers to achieve the required rotation speed, flow rate, and spray angle. With innovative cold pressing techniques, a wide choice of high quality powders and the ability to control the whole production process, PicoParts provides superior quality components at a reasonable price.

Ceramic Discs and Ceramic Rotating Nozzles

Figure 1. Ceramic discs

Figure 1 illustrates the ceramic discs used for high pressure floor sweepers wherein two discs are placed in the rotating axle, facilitating smooth operation and long service life. Orbital rotating nozzles shown in Figure 2 are fabricated from ceramics such as zirconia-toughened alumina or alumina. PicoParts has the ability to achieve any inner and outer diameter as per the specifications of the customers. These orbital rotating nozzles provide high precision flow rates, generate fewer vibrations, and have superior service life. PicoParts tests each batch of orbital rotating nozzles for spray pattern, vibration, and flow rate prior to shipment.

Figure 2. Orbital rotating nozzles

Carbide Rotating Nozzles

Figure 3. Carbide rotating nozzles

Orbital rotating nozzles depicted in Figure 3 are fabricated from nickel based tungsten carbide for superior corrosion resistance and are for professional applications only. They have to repeatedly handle hot water and sea water at temperatures of 90°C and pressures of = 10,000psi. PicoParts has the ability to achieve any inner and outer diameter as per the specifications of the customers. These orbital rotating nozzles provide high precision flow rates, generate fewer vibrations, and have superior service life. PicoParts tests each batch of orbital rotating nozzles for spray pattern, vibration, and flow rate prior to shipment.

Zirconia Rotating Nozzles

Figure 4. Zirconia orbital rotating nozzles

Figure 4 depicts the zirconia orbital rotating nozzles offered by PicoParts for the pressure washer industry. These turbo nozzles are much tinier than standard nozzles and are mounted into smaller housings, thereby making the entire assembly much lighter. They exhibit high hardness and wear resistance, thanks to the use of pure zirconia.

About PicoParts Ltd.

PicoParts Ltd. is a specialist in technical ceramics and carbide manufacturing used for precision parts, wear parts and ultra-fine mechanics for OEM customers in leading industries including aerospace, medical, precision measuring equipment, microelectronics and more. PicoParts employ cold pressing and sintering technologies to fabricate their parts, using a variety of high quality ceramic and carbide powders. Expertise in working with other ferrous and non-ferrous materials such as Titanium, Kovar, Glass, special Steels, Nitinol and more.